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EAM专题文章系列(一):什么是EAM(企业资产管理系统)?
更新于2023-04-30
EAM是Enterprise Asset Management 的缩写,EAM系统是指企业资产管理系统。EAM系统是在资产比重较大的企业,在资产建设、维护中减少维护成本,提高资产运营效率,通过现代信息技术减少停机时间,增加产量的一套企业资源计划系统。
数字化转型网eam专题系列文章-数字化转型网www.szhzxw.cn

本文为数字化转型网EAM专题系列文章:什么是EAM(企业资产管理系统)?

一、EAM(企业资产管理)概述

EAM是Enterprise Asset Management 的缩写,EAM系统是指企业资产管理系统。EAM系统是在资产比重较大的企业,在资产建设、维护中减少维护成本,提高资产运营效率,通过现代信息技术减少停机时间,增加产量的一套企业资源计划系统。EAM企业资产管理系统即是面向资产密集型企业的信息化解决方案的总称,也是以企业资产管理为核心的商品化应用软件

二、EAM(企业资产管理)简介

EAM企业资产管理系统主要包括:基础管理、工单管理、预防性维护管理、资产管理作业计划管理、安全管理库存管理采购管理、报表管理、检修管理、数据采集管理等基本功能模块,以及工作流管理、决策分析等可选模块。

EAM企业资产管理系统以资产模型、设备台帐为基础,强化成本核算管理思想,以工单的创建、审批、执行、关闭为主线,合理、优化地安排相关的人、财、物资源,将传统的被动检修转变为积极主动的预防性维修,与实时的数据采集系统集成,可以实现预防性维护。通过跟踪记录企业全过程的维护历史活动,将维修人员的个人知识转化为企业范围的智力资本。集成的工业流程与业务流程配置功能,使得用户可以方便地进行系统的授权管理和应用的客户化改造工作。数字化转型网www.szhzxw.cn

三、EAM(企业资产管理)的历史发展

EAM发展第一阶段:事后维修(从18世纪第一次产业革命到19世纪)。

EAM系统在此时的作用是当设备故障或失效时非计划性维修数字化转型网www.szhzxw.cn

EAM发展第二阶段:预防维修(从19世纪到20世纪30年代)。

EAM系统在此时的作用是定期点检及早期维护,在这阶段,EAM系统包括计划检修和定期检修。其中计划检修是以设备修理周期、结构和复杂度系数等一套定额标准为依据,采用强制预修理,即按计划周期图表对设备修理。EAM系统中定期维修是以设备日常点检和定期点检为基础,依据点检发现缺陷,及时编制检修计划,以便对设备修理、排除隐患,恢复设备的性能。

EAM发展第三阶段:EAM系统在这时的作用是经济检修。

此后EAM资产管理系统的功能升级为全员维修(从20世纪40年代至80年代)。EAM系统在这时的功能包含事后维修(BM)、预防维修(PM)、改进维修(CM)和维修预防(MP)。EAM系统在这时的特点是设备现代化、管理现代化,EAM系统在这时开始拥有设备寿命周期评价,在此阶段,也产生了设备综合工程学、维修工程学等学科,EAM系统维修组织集中化发展,维修活动全员参与。数字化转型网www.szhzxw.cn

EAM发展第四阶段:状态维修和预知维修(从20世纪80年代至今)。

EAM系统在这时的功能是依据对设备运行状态监测、预测和判别做出维修决策。维修决策的产生条件是从科学技术领域分化、综合发展,EAM系统对设备管理,不仅有各种理论支持,还以监测和诊断的科学技术手段为基础。在这一阶段,设备管理也向着社会化、专业化和国际化发展,运行人员在此时开始参与检修。

四、EAM(企业资产管理)的核心和目标

(一)EAM企业资产管理的核心数字化转型网www.szhzxw.cn

资产管理系统EAM,其核心并不是管理,而是要建立一个企业数据库,把企业日常工作中出现的问题和解决方法积累起来,使企业从中发现技术创新的方向和办法。因此,资产管理系统的重心在基层,实行点检制等先进管理思想,把企业的决策、创新等的活动建立在来自基层的数据上。总之,EAM对企业来讲不仅仅是一个软件,EAM系统的好坏关系到企业的战略问题。EAM是企业创新的基础。

资产的价值及变化. —— 台帐、汇总 分析

设备正在发生什么? —— 状态监测/点检/日常维护

何时维修?怎样维修?—— 维修计划、维修分析

需要什么备件?何时需要?——维修计划、备件库

设备运营成本? ——成本中心、运行管理数字化转型网www.szhzxw.cn

(二)EAM企业资产管理的目标

EAM企业资产管理的目的是帮助企业实现:

1.量化设备资产管理,规范其工作流程

2.实现资产管理信息化,更有效地配置生产设备、人员及其他资源

3.借助于系统的帮助,每位维修管理人员可以管理更多的设备数字化转型网www.szhzxw.cn

4.改善工人的安全保障,促进规程的执行,减少停产时间

5.建立清晰的、动态的设备数据库,提高设备可利用率及可靠性,控制维护及维修费用,延长设备生命周期

6.降低备件库存及备件成本

7.帮助企业更好地贯彻ISO9000,符合行业和政府部门的法规

8.提高有效工作时间数字化转型网www.szhzxw.cn

9.减少设备停机时间

10.增加设备使用效率

更多有关EAM相关文章,例如EAM资料、EAM成功案例、EAM方案等可在数字化转型网EAM专栏里进行阅读;如果您需要EAM相关资料包报可点击蓝字填写问卷与我们取得联系;更多精彩内容可进入读者群与百万读者一同交流~

数字化转型网EAM专题系列文章:什么是EAM(企业资产管理系统)翻译:

This article is part of the EAM series: What is EAM (Enterprise Asset Management System)?

I. Overview of EAM (Enterprise Asset Management

EAM is short for Enterprise Asset Management. EAM system refers to enterprise asset management system. EAM system is a set of enterprise resource planning system that reduces maintenance costs, improves asset operation efficiency, reduces downtime and increases output through modern information technology during asset construction and maintenance for enterprises with a large proportion of assets. EAM enterprise asset management system is the general term of information solutions for asset-intensive enterprises, and also a commercial application software with enterprise asset management as the core.

Ii. Introduction to EAM (Enterprise Asset Management

EAM enterprise asset management system mainly includes: basic management, work order management, preventive maintenance management, asset management, operation plan management, safety management, inventory management, procurement management, report management, overhaul management, data collection management and other basic functional modules, as well as workflow management, decision analysis and other optional modules.数字化转型网www.szhzxw.cn

EAM enterprise asset management system is based on the asset model and equipment ledger, strengthens the management idea of cost accounting, takes the creation, approval, execution and closure of work order as the main line, reasonably and optimizes the relevant human, financial and physical resources, transforms the traditional passive maintenance into proactive preventive maintenance, and integrates with the real-time data acquisition system to realize preventive maintenance. By tracking and recording the historical maintenance activities of the whole process of the enterprise, the personal knowledge of the maintenance personnel is transformed into the intellectual capital of the enterprise. Integrated industrial process and business process configuration function, so that users can easily carry out the system authorization management and application customization transformation work.

Iii. Historical Development of EAM (Enterprise Asset Management

The first stage of EAM development: post-maintenance (from the first Industrial Revolution in the 18th century to the 19th century).数字化转型网www.szhzxw.cn

The role of the EAM system at this point is unscheduled maintenance in the event of equipment failure or failure.

Phase II of EAM development: Preventive Maintenance (from the 19th century to the 1930s).

The role of the EAM system at this stage is periodic spot inspection and early maintenance. In this stage, the EAM system includes scheduled overhaul and periodic overhaul. The planned maintenance is based on a set of quota standards such as equipment repair cycle, structure and complexity coefficient, and adopts compulsory pre-repair, that is, equipment repair according to the planned cycle chart. Regular maintenance in EAM system is based on daily spot inspection and regular spot inspection of equipment. According to spot inspection, defects are found and maintenance plans are prepared in time, so as to repair equipment, eliminate hidden dangers and restore the performance of equipment.

数字化转型网www.szhzxw.cn

The third stage of EAM development: The role of the EAM system at this point is economic overhaul.

The functionality of the EAM asset management system was then upgraded to full maintenance (from the 1940s to the 1980s). The functions of the EAM system at this point include post maintenance (BM), preventive maintenance (PM), improvement maintenance (CM), and maintenance prevention (MP). At this stage, EAM system is characterized by equipment modernization and management modernization. At this stage, EAM system begins to have equipment life cycle evaluation. At this stage, comprehensive equipment engineering, maintenance engineering and other disciplines are also generated.

Phase 4 of EAM development: Condition Maintenance and Predictive Maintenance (from 1980s to present).数字化转型网www.szhzxw.cn

The function of the EAM system at this time is to make maintenance decisions based on the monitoring, prediction and identification of equipment operating condition. The conditions for the generation of maintenance decisions are differentiated and integrated from the field of science and technology. EAM system not only has a variety of theoretical support for equipment management, but also is based on the scientific and technological means of monitoring and diagnosis. At this stage, equipment management is also becoming social, professional and international, and operators begin to participate in overhaul.

Iv. Core and objectives of EAM (Enterprise Asset Management

(I) The core of EAM enterprise asset management

The core of asset management system EAM is not management, but to build an enterprise database, accumulate the problems and solutions in the daily work of enterprises, so that enterprises can find the direction and methods of technological innovation. Therefore, the center of gravity of the asset management system is at the grass-roots level, the implementation of advanced management ideas such as point inspection system, the enterprise’s decision-making, innovation and other activities based on the data from the grassroots. In a word, EAM is not just a piece of software for enterprises. The quality of EAM system is related to the strategic issues of enterprises. EAM is the foundation of enterprise innovation.

Value and change of assets. – Ledger, summary analysis数字化转型网www.szhzxw.cn

What is happening to the equipment? — Condition monitoring/spot inspection/routine maintenance

When will it be repaired? How to repair? — Maintenance plan and analysis

What spare parts do you need? When do you need it? — Maintenance plan and spare parts store

Equipment operating costs? — Cost center, operation management

(II) Objectives of EAM enterprise asset management

The purpose of EAM Enterprise Asset Management is to help companies achieve:

  1. Quantified equipment asset management and standardized its workflow
  2. Realize asset management informatization and allocate production equipment, personnel and other resources more effectively
  3. With the help of the system, each maintenance manager can manage more equipment
  4. Improve worker safety, promote the implementation of procedures, and reduce downtime
  5. Establish a clear and dynamic equipment database, improve the availability and reliability of equipment, control maintenance and repair costs, and extend the life cycle of equipment
  6. Reduce spare parts inventory and spare parts cost
  7. Help enterprises to better implement ISO9000, in line with industry and government regulations
  8. Increase productivity数字化转型网www.szhzxw.cn
  9. Reduce equipment downtime
  10. Increase the efficiency of equipment use

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